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Foundry Solutions for Gray and Ductile Iron Casting
Cast-Fab Technologies steel foundry manufactures precision gray and ductile iron green sand castings. Finished metal castings have been produced from CAD drawings in as little as 4 days. Carefully selected raw materials produce a superior metallurgy, saving up to 20% in roughing and finish machining time. A just-in-time strategy has been implemented to reduce costs, lead times, work-in-process and inventory. Cast-Fab has ISO 9001:2008 experience in the Plastics, Machine Tool, Paper, Printing, Elevator, Construction, Turbine, Air Compressor, Pump, Valve and Refrigeration industries.
Metal Casting Foundry Facility Capabilities
Total Capacity -
3,500 Tons/Month
Weight Range -
5 to 80,000 pounds
Plant Size
274,000 Square Feet
Foundry Employees
249.... Production
37..... Supervisory, Engineering, Quality Control, Production Control,
Pattern Shop, Maintenance
286…. Total
MOLDING
LARGE CASTINGS |
No-bake, Large Flask and Pit Molding |
Mold Size: |
74" x 65" x 7"/7" to 144" x 144" x 48"/48" |
Weight Range: |
4,000 to 80,000 pounds |
MEDIUM CASTINGS |
No-bake, Semi-Automatic Line for Flaskless Molds |
Mold Size: |
27" X 27" x 10"/10" to 84" x 72" x 27"/27" |
Weight Range: |
300 to 4,000 pounds |
SMALL/MEDIUM CASTINGS |
Green Sand Cope & Drag Molding Line |
Mold Size: |
30" X 42 " X 14"/14" |
Weight Range: |
35 to 300 pounds |
CLEANING & PAINTING
47,600 square feet of modern cleaning facilities, including: |
LARGE CASTINGS |
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1. Abrasive Cleaning, Pangborn #513 type MRS Rotoblast Rooms, with both: |
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50,000 pound capacity car |
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8' diameter table with 10' work circle, 70,000 pound capacity |
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MEDIUM CASTINGS |
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1. 96" Wheelabrator, Single Arm, tray lift off Table Blast |
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2. Integrated Cleaning Booths |
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4 - Enclosed booths with crane and lift table capacity to 4,000 pounds |
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SMALL CASTINGS |
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1. A 27 cubic foot Wheelabrator Tumble Blast and Reclamation System with 460 shot blast |
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2. Integrated Cleaning Booths |
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2 - Swing Frame Booths, 300 pound capacity |
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3 - Snag Grinders, 1 - 65 pound capacity |
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SPECIAL OPERATIONS AVAILABLE |
We offer prime, finish and special finish paint, high temperature anneal, stress-relief, complete hydrostatic testing, ultrasonic and other non-destructive testing methods, paint operation, and outside x-ray services. |
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